Die-Casting molding

Energy storage battery box, customized automotive heat sink solutions
Details of die-casting equipment:

X-RAY real-time imaging development and detection equipment, spectrometer, three coordinates, 3500T aluminum die-casting machine, 2500T aluminum die-casting machine, 2000T aluminum die-casting machine, 1000T aluminum die-casting machine, 300T aluminum die-casting machine, 400T magnesium die-casting machine, 650T magnesium die-casting machine, 1250T magnesium die-casting machine, 2000T magnesium die-casting machine, central furnace, holding furnace, high-pressure spot cooling equipment, mold temperature machine, ABB picking robot, friction welding machine, CNC equipment, laser welding machine, ABB spray machine, punching machine and CNC auxiliary machining equipment.

The business scope includes research and development, manufacturing:

Multiple fields including automotive components, AI intelligent components, communication components, energy storage components, LED components, photovoltaic equipment and components.

In daily processing and production

Spectrometer and Material Testing Equipment

On-site die-casting processing video

20,000+ customers in over 120 countries & regions trust RapidDirect to manufacture their custom parts

Die Casting Manufacturer with Advanced Production Facilities

RapidDirect is a certified die casting manufacturer equipped with 60+ advanced die casting machines, serving global customers across automotive, industrial, robotics, and electronics industries.Our factory in Shenzhen, China, integrates die casting tooling, high pressure die casting production, CNC machining, and finishing under one coordinated system—ensuring consistent quality and fast turnaround.

60+

Die Casting Machines

0.001”

Tight Tolerance

ISO

9001, 16949, 13485

1 Day

Fast Lead Time

RapidDirect Die Casting Capabilities

 
 Details
ToleranceHigh-precision die casted parts need secondary machining to meet tolerance requirements, achieving accuracy up to ±0.01mm
Minimum Wall ThicknessAluminum alloy recommended 1.5mm, zinc alloy can go down to 0.8mm
Wall Thickness RatioKeep within 1:3 ratio to avoid uneven filling
Hole DiameterDue to high temperatures during aluminum die casting mold processing, round holes smaller than 3mm diameter require secondary drilling. Product threaded holes and external threads are formed through secondary machining.
Draft AngleMinimum 0.5° to avoid demolding difficulties
Maximum Die Life (Number of Cycles)Zinc: 1,000,000 Magnesium, Aluminum: 100,000
MOQs500-1000 pieces
Lead Time20-25 days. Specific timing varies based on mold type and product structure complexity

Die Casting Parts We Manufactured

Die Casting Materials & Finish

Die cast tooling uses hardened steel for withstand high temperatures and pressure. For die castings, non-ferrous metals are preferred for their fluidity and low melting points. Ferrous metals are used in some cases but less commonly. Below are standard materials used by RapidDirect in die casting manufacturing and we can support custom requests.

Hardened Tool Steel

 
steel die cast mold

Aluminum Die Casting Service

As a leading aluminum die casting company, we use ADC12, A380, and more for high-performance aluminum casting parts.

  • ADC10
  • A380
  • ADC12
  • Pure Aluminum
  • DM6
  • HA6
  • HA4
  • 6063

Note: Choosing the right die casting material depends on your part’s application, geometry, operating environment, and budget. Talk to our experts for material recommendations.

Steel H13

Strong at high heat. Tough and crack-resistant. Stays hard when hot. Good for aluminum and magnesium casting.

Die Casting Alloys

 
aluminum die casting

Surface treatment plus one:

electroplating white chromium The product focuses on appearance display, electroplated with white chromium, has a bright surface, and is scratch resistant.

Die-cast components, especially zinc and aluminum parts, naturally have smooth surface. To improve aesthetics, durability, or corrosion resistance, explore the surface finishes RapidDirect offers. For special request, feel free to contact us.

as cast

As Cast

Provides a basic, functional finish for die casting products with relatively smooth surfaces and minor tool marks, suitable for non-cosmetic applications.

anodizing

Anodizing

Improves corrosion and wear resistance of aluminum cast parts, while allowing for color options that enhance both durability and appearance.

chromate

Chromate Passivation

Commonly used for aluminum and zinc die casted parts, chromate passivation improves corrosion resistance and prepares the surface for painting or other coatings.

painting

Painting

Adds color and improves appearance while offering additional protection against corrosion and wear. Often used for branding or to meet specific design requirements.

sand casting

Sand Blasting

Abrasive blasting that removes surface impurities and gives a uniform, matte texture. It also improves paint or coating adhesion.

Aluminum Die-Cast Product Display

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