On-Demand Manufacturing for the Aerospace Industry
Prototypes and Production Parts for the Aerospace Industry
We provide services to companies developing products in the Aerospace industry and offer a wide range of production technology and material options.
- Trusted by NASA and other Aerospace Engineers and Designers
- Our partner network holds AS 9100 and ISO 9001 certifications, ensuring the highest standards for parts in the Aerospace industry
- We provide comprehensive inspection reports such as CMM and first article inspection, ensuring adherence to regulatory standards
We accept a wide range of 2D and 3D file formats, including IGES (.igs), STEP (.stp), DXF (.dxf), DWG (.dwg), and Parasolid (.x_t, .x_b). For any upload issues,please contact us for assistance.
20,000+ customers in over 120 countries & regions trust Formexmold to manufacture their custom parts
Why
Choose Us—
01/ High Quality Parts
We can machine aerospace parts with tight tolerances up to +/-0.001 inches. We implement ISO 2768-m standard tolerance for metals and ISO-2768-c for plastics. Our manufacturing capabilities can also accommodate intricate designs for custom part manufacturing.
02/ Fast Lead Time
With quotes within minutes and parts within days, you can reduce cycle times by up to 50% with Formexmold. A perfect combination of advanced technologies and extensive technical experience helps us deliver superior-quality aerospace parts with faster lead times.
03/ Engineering Support
As an ISO 9001 certified manufacturing company, Formexmold’s production line features advanced technologies to ensure manufacturing accuracy and precision. Every aerospace part comes with the correct dimensional specifications, structural strength, and performance.
We Help From
Prototyping to Production—
01 Prototyping
Get high-quality prototypes for early-stage product development. Test your designs, make important material and design iterations, and get prototypes ready for testing. At this stage, we will help you create prototypes according to your product’s requirements and design files. Depending on your needs, we will use low-cost materials and processes to develop parts similar to the final product.
- Rapid material and design iterations
- Detailed prototypes for complex geometries
- Models similar to final products
02 Engineering Validation and Testing
Iterate easily and quickly on precise functional prototypes to ensure all performance requirements are met. Our functional prototypes help you identify every design risk and easily mitigate these risks. This may require several iterations to ensure the prototypes meet all functional requirements and performance metrics.
- Precision parts manufacturing
- Reliable design and engineering support
- Optimized material properties for custom designs
03 Design Validation and Testing
Effectively validate part functionality, performance, and appearance with a wide range of material and surface finishing options. This stage of production helps you analyze the final feel and look of the aerospace component. RapidDirect has a wide range of mechanical designs, materials, and finishes that will meet your unique demands.
- High-quality parts for consumer and market testing
- Performance and appearance validation
- Durable and quality surface finishes
04 Production Validation and Testing
Prepare your design for full-scale production with production-grade manufacturing capabilities and advanced quality control. Gain control and get feedback on your design from the DVT stage to ensure you achieve production goals. Make final changes to your model to ensure more effective manufacturing.
- Rapid delivery of production-quality parts
- Verification of manufacturing processes
- Low-volume production tooling
- Verify functionality of production-ready parts
05 Mass Production
Seamlessly move from product testing to mass production of end-use parts. Gain access to the adoption of precise quality requirements and rapid delivery of final products. We take charge of your parts’ production with our engineering expertise and advanced manufacturing process. Our professional technicians ensure your production yield and quality remain high while lowering costs and lead times.
- High-quality custom end-use parts
- Tight tolerances on precision machined parts
- Secondary operations for better surface requirements
- Rigorous inspection and quality control
Aerospace—
Materials &
Surface Finishes
Surface Finishes
We offer superior surface finishes that enhance part durability and aesthetics for applications requiring smooth or textured surfaces.
Materials
We provide a wide range of materials, including metals, plastics, and composites.
Applications of —
Aerospace Parts
- Rapid tooling, brackets, chassis, and jigs
- Heat exchangers
- Custom fixturing
- Conformal cooling channels
- Turbo pumps and manifolds
- Fit check gauges
- Fuel nozzles
- Gas and liquid flow components
